Box Hockey - 2

I talked about Box Hockey back in March, but things got hectic and that became low priority. Now is a good time, so let's get started.

If you've never followed the Rocket Jones Build It series, I do some project online over a series of posts and hopefully by following my directions you can complete the same project. Our first project was a model rocket.

As usual, the meat of the post is in the extended entry, and y'all are invited to ask questions and leave comments.

Building a Box Hockey game is about as simple as it gets. As I said in the original post, the woodworking skills are basic and power tools are helpful but not necessary.

Here's what you'll need from the hardware store:
(3) 1"x4"x6' pine -or- (2) 1"x4"x8' pine
(1) 2'x4' hardboard (1 smooth side)
(16) 1.5"x#6 flathead wood screws
(1) pkg mixed grit sandpaper (we'll use medium and fine)
(1) box small flathead brads (~5/8" long)
(1) small can of polyurethane
(1) 1" paintbrush

Tools and supplies needed:
Saw
Screwdriver
Drill and 1/16" or 3/32" bit (this will make things so much easier)
Elmers white or yellow glue or equivalent (optional but recommended)
Hammer
Straightedge
Ruler, yardstick or measuring tape
Pencil

Buying wood
Look for straight pieces without splits or chewed up edges. A few knots are ok, as long as they're tight and won't readily fall out. It's ok to pick through the rack of lumber to find just the right pieces, so be picky.

When you're looking at a piece, rest one end on the ground and sight down the length of it as if you were aiming a rifle. This will make obvious any warping, bowing, or twisting in the wood. You don't want that, get the straightest pieces possible. Look at it on edge, then swap the board end-for-end and look again. It may be necessary to buy an extra piece or two in order to get enough straight wood, since some boards might be perfect for half or two-thirds their length and then get funky. Since the boards should only be a few bucks each, it's worth the money to get good wood right up front.

Measurements - Frame
The frame of the Box Hockey game is made of 1"x4" pine. You'll need to cut 2 sides (42.5" long), 2 ends (22" long), and 2 goal boards (20.5" long). Cutting rabbets and dados will make the frame stronger, and if you know what that means then you can adjust the measurements on your own.

The goal boards have three goal openings cut into them. The outer two are 3" wide and start 3" from the ends, the middle one is 2.5" wide and sits 3" from the side goals. Make them tall enough to let a checker slide through (at least 1/2"), ours are 1" tall. You can see what I'm talking about on the diagram above (it's not to scale).

In the next day or two I'll talk about constructing the frame and what to do with the hardboard.

Posted by Ted at May 27, 2004 12:01 PM | TrackBack